Conveyor Roller Bracket

Your Professional Conveyor Roller Bracket Manufacturer!

 

Cangzhou Hongpeng Conveying Machinery Manufacturing Co., Ltd. has a professional conveying machinery design studio. All engineering projects are designed using CAD to ensure that customers are provided with a full range of high-quality products and services from design, manufacturing to on-site installation, commissioning and after-sales service. Our company is a professional manufacturer of various belt conveyors such as TD75, DTII, DTII (A), SSJ, DSJ, DTC, DTL, corrugated large-angle, DY mobile, and various metallurgical and mining machinery.

 
 
Why Choose Us

High Quality

We maintain a rigorous control process from raw material testing to finished product shipment, and our products are ISO9001 and CE certified.We adhere to technological innovation and continuously optimize product performance, striving to provide more reliable and efficient conveyor machinery parts to customers worldwide.

Advanced Equipment

Our company utilizes advanced CNC machining centers, laser calibration equipment, and automated production lines to ensure micron-level precision in core components such as rollers and drums, meeting the stringent requirements of heavy industries such as mining, port, and metallurgy.

 

Production Market

Our company has been supplying belt conveyors, rollers, drums, roller supports and other products to more than 130 coal mines, mining and other well-known enterprises for a long time, with annual sales exceeding 100 million yuan.

 

Our Services

Our company provides long-term warranty service for the products we sell. During the warranty period, we will repair equipment and replace parts for customers free of charge. Outside the warranty period, the company will still provide customers with high-quality after-sales service at preferential prices to ensure the continuous and stable operation of the equipment.

 

Specifications

 

Product Name

Conveyor Roller Bracket Frame

Application

Conveyor Belt System for Industries of Coal, Mine, Cement, Power Plant, Mining, Aggregate, Sand, Grain, Port etc

Material

Carbon Steel, Galvanized Steel, etc.

Angle

0, 20, 30, 35, 40, and 45 degrees.

Types

Troughed roller bracket, flat roller bracket, self aligning roller bracket, etc.

OEM/ODM

Yes

Color

OEM(Yellow, White, Gray, Blue, Red, etc)

Packing

Wooden Carton

Standard

DIN, CEMA, JIS, AS, SANS, SABS, GOST, AFNOR etc.

Roller Diameter

As required from customers.

Belt Width

450-2400mm, as customized.

 

Advantages of Conveyor Roller Bracket

Stable structure and strong bearing capacity

Conveyor roller brackets are known for their high strength and stability. Brackets made of high-quality steel or aluminum alloy can withstand high-load operation, ensuring that the conveyor belt remains stable during long-term work and reducing the risk of vibration and deviation. This stability not only extends the service life of the equipment, but also reduces maintenance costs, and is particularly suitable for industrial environments with continuous operation.

Strong adaptability to meet diverse needs

Another notable feature of conveyor roller bracket is their strong adaptability, which can be customized according to different conveying environments and material characteristics. In addition, the size and shape of the bracket can also be adjusted according to the length, width and inclination angle of the conveyor to adapt to different installation spaces and conveying requirements.

Easy installation and low maintenance cost

The design of modern conveyor roller bracket focuses on easy installation, and many products adopt modular structures for quick assembly and disassembly. This not only shortens the installation time of the equipment, but also reduces labor costs. At the same time, the maintenance of the bracket is relatively simple. Only regular inspection of fasteners and connection parts is required to ensure long-term stable operation and reduce downtime and maintenance costs.

 

Application of Conveyor Roller Bracket
 

Material Handling:
In warehouses, distribution centers, and factories, conveyor roller brackets are used on conveyor systems to handle boxes, crates, and other products. Items move smoothly along the rollers, reducing friction and making transport efficient. These brackets support rollers that are part of the conveyors, which allow for easy movement of stuff from one place to another within a facility.

Packaging Line:
Roller brackets are used on conveyors to move containers, bottles, cans, and packs of products in. In this scenario, the brackets support rollers that facilitate the movement of things through different stages of packing. This makes sorting and arranging packages ready for shipment faster.

Sorting System:
Conveyor roller brackets are used in sorting systems that move items based on size, weight, or destination. The brackets support rollers that drive the belts, enabling fast and accurate sorting of packages in warehouses or airports where luggage needs to be sorted quickly.

Automated Warehouse:
Automated storage systems use conveyor rollers with brackets for seamless retrieval and storage of goods. This type of automation conveys items to different storage locations when needed and brings them back later. The conveyors make it easier to move things around within an automated warehouse.

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Airport Baggage Handling:
In airports, luggage handling systems use conveyor rollers with bracket supports for efficient processing of bags. Roller brackets help move bags through check-in, transfer, and arrival sections. They ensure that bags are handled properly so that passengers can get their luggage on time upon arrival at their destination airport.

Food Processing:
Conveyor roller brackets are also used in the food processing industry. Foods such as fruits, vegetables, meat, fish, etc., are cleaned, cut, packed, or sorted using these machines. Roller brackets support the rollers on the conveyor belt, which move the food items from one point to another during processing.

Mining and Mineral Processing:
Material handling is done using conveyor systems with roller brackets in mining operations, for instance, transporting mined ores or aggregates. The brackets support rollers that transport large, heavy materials like rocks efficiently within a mine site.

Recycling Facility:
Conveyor roller brackets are used in sorting and separating waste materials. Used products pass along rollers to be categorized into different types, such as plastics, metals, paper, etc., for further processing. The brackets support the rollers that move the waste items through the sorting process.

 

Types of Conveyor Roller Bracket
 

Fixed brackets

This type of roller brackets consists of a fixed structure that holds the rollers in place without allowing for adjustment. They are used in conveyor systems where belt height does not vary frequently, or where adjustment is not required.

Adjustable brackets

Adjustable brackets allow the height of the rollers to be adjusted to suit fluctuations in the conveying system. This optimizes conveyor efficiency and minimizes belt and roller wear.

Brackets with shock absorbers

These brackets are equipped with special devices to dampen shocks, vibrations and noise caused by the passage of materials on the conveyor belt.

Self-aligning brackets

These brackets automatically correct roller alignment according to web position. Proper alignment is essential to prevent belt misalignment and optimize conveyor performance.

 

Maintenance of Conveyor Roller Bracket
 

Regular Inspection:
● Structural Integrity
Regularly inspect the frame for signs of wear, corrosion, or damage. Pay particular attention to welds, joints, and areas prone to stress.

● Alignment and Leveling
Check the frame for proper alignment and leveling. Misaligned or uneven frames can lead to belt tracking issues and uneven wear.

 

Preventative Measures for Corrosion:
● Rust and Corrosion Prevention
In environments prone to moisture or chemical exposure, inspect frames for rust and corrosion. Apply protective coatings as needed and consider using corrosion-resistant materials in high-risk areas.

● Cleaning
Regularly clean the frame to remove debris, dirt, and corrosive substances that can accelerate wear.

 

Tighten and Secure All Fasteners:
Regularly check and tighten bolts, nuts, and other fastening components. Vibrations from the conveyor system can loosen these over time.

 

Lubrication of Moving Parts:
If the frame includes moving parts or components, ensure they are properly lubricated according to the manufacturer’s recommendations.

 

Adjustments and Replacements:
Make adjustments to any components attached to the frame, such as idlers or brackets, to ensure they are functioning correctly. Replace any parts that are excessively worn or damaged.

 

Environmental Considerations:
Take into account the operating environment. For example, in outdoor or harsh industrial settings, more frequent inspections and maintenance may be necessary.

 

Regular Cleaning:
Keep the frame free from material build-up, which can cause misalignment or imbalance in the conveyor belt.

 

Monitoring Load Capacity:
Ensure that the conveyor system is not regularly overloaded, as this can cause excessive stress and potential damage to the frame.

 

Packaging and Shipping

 

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FAQ

 

 

Q: Does it support customized design and production of equipment?

A: It supports full-process customization services, covering the following dimensions:
Structural customization: bandwidth 500-2400mm, conveying length 10-5000m, inclination 0-45°, turning radius 5-50m adjustable;
Function expansion: optional intelligent monitoring module (such as tension monitoring, deviation warning), explosion-proof device, variable frequency speed regulation system;
Environmental adaptation: Provide heat-resistant/anti-corrosion/explosion-proof materials for high temperature (≤800℃), high humidity, corrosive, flammable and explosive working conditions;

Q: How long is the delivery cycle? Is it supported to expedite?

A: The delivery cycle is divided by order type, and priority is given to urgent needs:
Spot models (such as standard TD75, DTII): delivery within 3-5 working days;
Regular customization (such as adjusting bandwidth, inclination, material): 20-40 days;
Complex customization (such as adding smart modules, explosion-proof certification): 60-90 days;
Expedited service: The expedited fee is 10%-15% of the order amount, and production and logistics are arranged first, shortening the delivery time by 30%-50%.

Q: Does the equipment provide installation and commissioning services?

A: We provide "one-stop" installation and commissioning services, as follows:
Service scope:
Foundation construction guidance (such as concrete pouring, embedded parts positioning);
Equipment hoisting, positioning, centering, wiring;
No-load/load debugging, parameter optimization, operation training, etc.;

Q: What is the cost and cycle of equipment installation and commissioning services?

A: Domestic projects: The service fee is 8%-12% of the equipment amount, and the cycle is 3-15 days (depending on the scale of the equipment);
Overseas projects: The service fee is 15%-20% of the equipment amount, and the cycle is 5-30 days (including visa and logistics time);

Q: Does the equipment have a warranty period?

A: Generally, the whole machine is 1 year, the core components such as motors and reducers are 2 years, and the wearing parts (such as conveyor belts and rollers) are 3 months.

Q: What are conveyor roller brackets?

A: Conveyor roller brackets are components used to support and guide conveyor rollers, which in turn support the conveyor belt and the materials being transported. They are crucial for maintaining the stability and proper functioning of the conveyor system.

Q: What are conveyor roller brackets used for?

A: Supporting rollers and conveyor belts: They are a vital part of the support structure for a belt conveyor, holding the rollers in place and ensuring the smooth operation of the belt.
Creating custom conveyor systems: Roller brackets are often used for custom installations of single or multiple rollers to build custom conveyor racks or stands, particularly for supporting and moving materials in various applications like sawing, machining, and metalworking.

Q: What are conveyor roller brackets made of?

A: Conveyor roller brackets are typically made of durable materials such as steel or aluminum, and sometimes stainless steel, depending on the application and desired properties like strength, weight, or corrosion resistance.

We're professional conveyor roller bracket manufacturers and suppliers in China, specialized in providing high quality custom service. We warmly welcome you to buy conveyor roller bracket for sale here from our factory. For price consultation, contact us.

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